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真空双室低压碳氮共渗油淬炉

真空双室低压碳氮共渗油淬炉,具有渗碳,碳氮共渗、油淬和加压气冷多种功能。主要用来对模具钢、不锈钢、高速钢、高合金钢工模具、淬火、退火、回火以及对中、低碳合金钢进行渗碳、碳氮共渗淬火,多种真空热处理工艺。可以实现一次强渗碳、脉冲渗碳等渗碳方式及碳氮共渗等工艺

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        真空双室低压碳氮共渗油淬炉

 

产品名称:真空双室低压碳氮共渗油淬炉

Name: Vacuum double chamber low pressure carburizing oil quenching furnace

用途:真空双室低压碳氮共渗油淬炉,具有渗碳,碳氮共渗、油淬和加压气冷多种功能。主要用来对模具钢、不锈钢、高速钢、高合金钢工模具、淬火、退火、回火以及对中、低碳合金钢进行渗碳、碳氮共渗淬火,多种真空热处理工艺。可以实现一次强渗碳、脉冲渗碳等渗碳方式及碳氮共渗等工艺

Application: The vacuum double-chamber low-pressure carbon-nitrogen co-infiltration oil quenching furnace has various functions of carburizing, carbonitriding, oil quenching and pressure air-cooling. Is mainly used for carrying out carburizing, carbonitriding quenching and various vacuum heat treatment processes of die steel, stainless steel, high-speed steel, high-alloy steel tools, quenching, annealing, tempering and centering and low-carbon alloy steel. Can realize one-time carburizing, pulse carburizing and other processes, such as carburizing, carbonitriding, etc.

真空双室低压渗碳油淬炉具有

Vacuum double chamber low pressure Carburizing oil quenching furnace has;

1.  智能化,自动化程度高,可实现工艺运行一键启动

Intelligent, high degree of automation, can achieve one-button start-up of process operation。

2.  符合(国家十二五环保)规划,明显节能40-60%,无危险

In accordance with (the 12th five-year Plan of the State), the energy saving is obviously 40% to 60%, no danger.

3.  可实现自由生产,随时开炉停炉

Free production can be realized and furnace can be opened and shut down at any time.

4.  渗碳介质消耗少,可忽略不计

Less carburizing medium consumes and can be ignored.

5.  可实现盲孔渗碳和高温渗碳

Blind hole Carburizing and high temperature Carburizing can be realized.。

6.  工件表面质量好,热处理变形小,渗层均匀,重复性好,无内氧化,无尖角过渗无炭黑等优点

The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, and the so on.

  特点 characteristic:

 

  专用的真空低压渗碳模拟软件,智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

 

 ★  加热元件沿加热室圆周360°均匀布置,温度均匀性高

The heating element is uniformly arranged along the circumference of the heating chamber by 360 degrees, and has high temperature uniformity.

 

 ★   采用外绝缘结构,杜绝渗碳炭黑污染

The external insulation structure is adopted to eliminate the pollution of the carburized carbon black. 
★ 淬火搅拌机构变频调速且带有导流装置,冷却均匀性好、工件变形小

 

   具有恒温油淬火/等温淬火/对流加热/真空分压

Constant temperature oil quenching / Isothermal quenching / convective heating / vacuum partial pressure

 

 ★  油淬火机构且带有导流装置,冷却速度快、工件变形小

The oil quenching mechanism with diversion device has the advantages of fast cooling speed and small deformation of workpiece.

 

   变频搅拌淬火/上下窜动淬火/加压淬火

Frequency conversion stirring quenching / up and down moving quenching / pressure quenching.

 

 ★  渗碳气体喷嘴沿加热室圆周及前后均匀布置,渗碳层厚度均匀

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

 

 ★  操作简洁 编程工艺灵活输入 机械动作稳定可靠

The operation is simple and the programming process is flexible, and the mechanical action is stable and reliable.

 

 ★  手动/半自动/自动 故障自动报警/显示

Manual / semi-automatic / automatic fault automatic alarm / display

 

配置选择/Configure select:

 

  炉型选则: Selection of furnace type:

双室卧式

Double chamber horizontal

 双室立式

Double chamber vertical

 

 中间隔热门 :Middle septum hot:

 机械传动 Mechanical drive

气动 /Pneumatic

 

 炉胆 /Flue:

    石墨加热元件与石墨毡复合屏合成结构;

Synthesis structure of Graphite heating element and Graphite felt Composite screen          

真空泵组和真空计;

Vacuum pump set and vacuum gauge:

 

 进口

Imported

 高品质国产

High quality

Made in China

 

 淬火槽搅拌方式: Quenching tank stirring mode:

浆叶搅拌

Pulp blade stirring

喷嘴喷射

Nozzle injection

二者叠加

Superposition of two types.

 真空度:

Vacuum degree:

 高真空

High vacuum

 中真空

Medium vacuum 

 

PLC:

 

 西门子

Siemens

 欧姆龙

OMRON

 三菱

Mitsubishi

 温控仪表

Thermostat meter:

欧陆

EUROTHERM

导电

Electric conduction

 

 热电偶 :

Thermocouple:

 S型分度号

S-type dividing number

 渗碳专用热电偶 Special-purpose thermocouple for carburizing

 

  记录仪 :

Grapher :

 

  有纸记录仪

Paper recorder

 

 无纸记录仪

Paperless recorder

 

 

 人机界面:

Human-computer interface

 模拟屏

Analog screen

 

 计算机触摸屏

Computer touch screen

 

 电器元件

Electrical component:

  高品质国产

High quality

Made in China

  施耐德

Schneider

  西门子

Siemens

 质量流量计

Mass flowmeter

美国Mass Flowmeter; United States

 

 

 真空压力传感器

Vacuum pressure sensor

德国Vacuum pressure sensor; Germany

 

 

产品 规格/ Specifications:

注:特殊规格要求可根据客户要求定制

Note: Special specification requirements can be customized according to customer requirements

 

以下参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准

The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement

 

 

 参数/型号

Parameter/ Model

PJ-ST446

PJ-ST557

PJ-ST669

PJ-ST7711

PJ-ST8812

PJ-ST9916

 有效热区W×H×L

Effective hot zone

400×400×600

500×500×700

600×600×900

700×700×1100

800×800×1200

900×900×1600

 装载重量 KG

Load weight

200

300

500

800

1200

2000

 最高温度 (℃)

Max.temprature

1350

1350

1350

1350

1350

1350

 炉温均匀性 (℃)

Furnace temperature uniformity

±5

±5

±5

±5

±5

±5

 真空度 Pa

Vacuum degree

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

 压升率 Pa

Pressure rise rate

≤0.5

≤05

≤0.5

≤0.5

≤0.5

≤0.5

 移送时间 S

Transfer time

≤15

≤20

≤25

≤25

≤30

≤30

 渗碳介质

Carburizing medium

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

 渗碳压力 mbar

Carburizing pressure

5-20

5-20

5-20

5-20

5-20

5-20

 控制方式

Control method

 多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

多级脉冲

Multi-pulse

 淬火介质

Quenchant

                     真空快速淬火油

Vacuum rapid quenching oil

 



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